Mountain Courtyard Restoration

Waterproofing & Coatings

Retail Center Courtyard

A mountain retail center’s courtyard was in need of restoration due to years of exposure.

Location

Breckenridge, CO

Summary

Restoration of heavily deteriorated concrete courtyard by repairing extensive spalling and cracking and applying a high-performance, non-skid epoxy traffic coating.

Challenge

The courtyard exhibited widespread concrete spalling, failing previous patches, and extensive cracking that was allowing water to penetrate the deck. Compounding the issue was an abnormally high moisture content in the concrete substrate, which posed risks to both flooring performance and the long-term structural health of the deck. These conditions created a complex challenge requiring both surface repair and a resilient, moisture-tolerant finish.

Solution

DCPS approached the project with a comprehensive repair and resurfacing plan designed to restore the courtyard’s integrity while delivering a durable, aesthetically pleasing, and safe walking surface.

The first step involved identifying all areas of spalled concrete, which were then carefully demolished and rebuilt using a high-strength repair mortar. This process ensured the courtyard had a sound and level foundation before resurfacing began.

To prepare for coating, the entire surface was mechanically shotblasted to achieve a CSP-3 profile, which enhances adhesion for subsequent layers. All cracks greater than 1/16” were routed and sealed with a urethane sealant to prevent future water ingress. Due to high moisture readings in the concrete, a specialized moisture mitigation primer was applied across the surface. This primer acts as a barrier, reducing the risk of future coating failure due to moisture vapor transmission.

Following preparation, DCPS applied a two-component base coat, followed by two successive layers of a high-wear epoxy traffic coating. Each layer received a full broadcast of aggregate to refusal, creating a durable, slip-resistant surface that will perform under the high foot traffic expected in this commercial.

Despite the addition of over 100 square feet of unexpected repair work due to a change order, the DCPS team delivered the project ahead of schedule. Their methodical approach and deep experience with moisture-sensitive installations ensured a long-lasting, high-performance courtyard surface ready for the busy summer season.